Interlock seal Melavill®

Bituminous hot sealing compound for sealing sheet piling interlocks

Product

Melavill® is a solvent-free bitumen adhesive for sealing sheet pile interlocks before driving or threading the sheet piles.

Product standard

EN 13304

Application

Melavill® has excellent adhesion to metal substrates. The compound is fluid, soft to viscous or hard, depending on the ambient temperature.

The compound also prevents soil particles from penetrating into the sheet pile interlock and thus also prevents the piles from seizing during driving. Melavill® also reduces interlock friction by acting as a lubricant.

Properties

Bitumen does not contain any water-soluble or water-polluting substances. Due to these properties, bitumen is classified by the Commission for the Evaluation of Substances Hazardous to Water as not hazardous to water (German Federal Environment Agency, bitumen identification no. 326).

Processing

Melavill® is heated to max. 200 °C in the suitable indirectly heated stirrer cooker. Melavill®must be heated gently, removed continuously and heated no more than twice. Once the mass has cooled, the sheet pile can be further processed.
The average consumption is approx. 0.35 kg per running metre of sheet pile interlock. The sheet pile interlock must be dry, clean, free of loose parts and free of grease, oil and dust before casting.

Overheated casting compound should no longer be processed. During the cold season, Melavill® should be stored frost-free (+5C) for at least 12 hours before processing.

Storage

Melavill® is packed in folding cardboard coated on the inside. It must be protected from sunlight, UV radiation and extreme external influences such as heat, cold and moisture.

Packaging

Blocks in folding carton approx. 15 kg each

Technical data

Technical dataTest method/classificationUnitValue
Colourblack
Density EN ISO 3838g/cm³1,0 –1,1
Softening point ring & ballEN 1427°C80 – 90
Needle penetration at 25°CEN 1426°C 20 – 30
Breaking pointEN 12593°C ≤ -10
Flash point (Cleveland)EN ISO°C ≥ 250

 

The figures are nominal values which are subject to statistical fluctuations. We reserve the right to make technical changes.
It is up to the user to assess the suitability of the product for the object and to ensure that he has the valid version of the data sheet.
Melavill® | Last update: August 2010

Get the Bitumen grout Melavill® for interlock sealing at Hirnböck Stabau. We are looking forward to receiving your enquiry!


Data sheet Melavill®
Bitumen hot grout for sealing sheet pile interlocks